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Engine Gearbox and ancilliaries
Smart-Parts-Direct
>
Smart Fortwo 450
>
Servicing
>
Engine Gearbox and ancilliaries
PLEASE READ
No warranty implied or given, as we have no control over the fitting of component parts, our policy is that all items being supply only.
Where some genuine problem is found to exist, and we have bought this in through a smart/mercedes agent, we will offer to help, the return process for Smart/Mercedes is always that customer must return the part back so it can be sent away for inspection, to decide on liability for replacement/refund, which could take some time. Smart/Mercedes decision in this respect is final.
We have had a couple of dishonest "claims" where people have come a cropper through trying this on in past 6 months....
Cylinder Head - Parts Diagram
This parts diagram is to help you identify which parts you may require.
If any items are not advertised, email me on -
info@Smart-Parts-Direct.com
Oil Breather Pipe **
Oil Breather Pipe
Cause of oil problems, with oneway valve which fails on higher mileage (not that high!)
Price: £12.95 [$21.24]
Quantity:
Turbo wastegate cycle valve
Price: £12.30 [$20.17]
Quantity:
Turbo electronic switching valve
Price: £24.44 [$40.08]
Quantity:
Turbo wastegate arm
Your turbo wastegate arm worn out? Or somebody else sold you the wrong model turbo?
These wastegate arms are brand new and cost over £100 from smart. Get a bargain for £57.50.
Two types, up to 2001 early, and 2001 to 2006 (bigger plastic pot on the end, lots of tubes)
Bigger one fits the 699 turbo also (same part number)
Price: £50.00 [$82.00]
Quantity:
Choose
engine up to 2000
engine 2001 onwards (some 2000)
NOTICE Re: EXHAUST MANIFOLDS
Says
it
all
599cc Complete Turbo/Manifold replacement, 98-00 **
New unit complete - don't believe the "refurbished" rubbish from others - what does that mean anyway when the manifold is cracked and it cannot be bought separately?
Our prices are the best in UK.
This one for 1998-2000. For later car, see other model. This is 599cc ONLY.
With the correct wastegate arm for years 1998-2001, with stronger type manifold.
Smart price £564 !!!
Buy also the complete turbo fitting kit from us, we are best price again.
IN STOCK.
Price: £480.00 [$787.20]
Quantity:
Year of the Car
1998-2000 now same as 2000-2001 model
2000-2001 later - pre mk5
599cc Complete Turbo/Manifold replacement, 01-02 **
As above description.
Our prices are the best in UK.
This one for 2001-2002. For earlier car, see previous model. This is 599cc ONLY.
With the correct wastegate arm for years 2001-2002, and stronger type manifold.
Smart price £564!!!
Buy also the complete turbo fitting kit from us, we are best price again.
IN STOCK
Price: £480.00 [$787.20]
Quantity:
Year of the Car
later 2001 (mk5) up to 2003 (mk6) - 599
698cc Complete Turbo/Manifold replacement, (61 ps) 03on **
This is the turbo for 698 engine (61ps), on fortwo 2003> and roadster with 61ps.
Not for the genuine Brabus 698cc car.
Exhaust pipe flange size is identical size to 598 engine (know-alls please note - only Brabus fortwo has larger exhaust flange)
Smart price £564 !!!
Our turbos are always cheapest in UK.
Can be subject to 7 days for delivery.
Price: £506.00 [$829.84]
Quantity:
698cc Complete Turbo/Manifold for Brabus fortwo **
Model for the genuine BrabusFortwo with 698 engine.
we have one in stock NOW (29Dec08).
Our turbos are the cheapest in UK.
Outwardly the same as 61ps model, this has bigger internals, rotor is 26mm, not 23mm.
Larger exhaust flange than the 61ps engine - can be fitted with cheap modification to exhaust input pipe.
Smart price £564 !!!
See price of our heatshield gasket and hardware pack - compare that to other sellers.
click image for more info
This is for 698 engine only - don't ask me how to fit to a 599 engine, you are on your own.
Price: £506.00 [$829.84]
Quantity:
798cc Complete Turbo / Manifold replacement (cdi - diesel) **
798cc cdi turbo/manifold.
Price: £569.25 [$933.57]
(Including: Jan 2009 prices at 3.5%)
Quantity:
599cc - Complete fitting kit for Turbo/Manifold - **
Complete turbo/manifold fitting kit - heatshield gasket +hardware pack, new 599 studs and locknuts, turbo oil seal, small screw to hold heatshield in place, plus intake (TIK) seal.
only for 599cc engine.
Price: £46.00 [$75.44]
Quantity:
599cc - Heatshield Gasket **
Heatshield gasket, 599cc engine,
SUPPLIED WITHOUT HARDWARE PACK.
Price: £24.95 [$40.92]
Quantity:
599cc Turbo/Manifold hardware pack only **
Hardware pack for replacement of turbo/manifold.
All new studs and locknuts - for 599cc engine.
plus the turbo oil seal, and small screw to hold heatshield in place.
All you may also want to buy is the Turbo to air intake seal which is £2.75 from us..
Price: £22.00 [$36.08]
Quantity:
698cc - Complete fitting kit for Turbo/Manifold **
Complete turbo/manifold fitting kit - heatshield gasket +hardware pack, new 698 studs and locknuts, turbo oil seal, small screw to hold heatshield in place, plus intake (TIK) seal..
only for 698cc engine.
Price: £46.00 [$75.44]
Quantity:
698cc - Heatshield Gasket **
Heatshield gasket, 698cc engine,
SUPPLIED WITHOUT HARDWARE PACK.
Price: £24.95 [$40.92]
Quantity:
698cc - Hardware pack for Turbo/Manifold **
Hardware pack for replacement of turbo/manifold.
All new studs and locknuts - for 698cc engine.
plus the turbo oil seal, and small screw which holds heatshield in place
Price: £20.00 [$32.80]
Quantity:
Turbo to air intake seal (TIK seal) **
Smart's price, not hiked as done by others
Price: £2.75 [$4.51]
Quantity:
Exhaust Studs and locknuts only **
To replace exhaust -
2 x M8 exhaust studs
2 x Brass locknuts
Price: £6.60 [$10.82]
Quantity:
599cc Engine - Fully Recon (exch)
We don't have any.
Try the experts - Chequered Flag -
[LINK]
01634 711866
This is special order item
Oil spray nozzle **
this sprays oil on the ere are three of these in your engine
Price: £8.70 [$14.27]
Quantity:
Hydraulic valve lifter **
6 of these under the camshaft
order number required
Price: £6.00 [$9.84]
Quantity:
Lambda sensor
Lambda sensor.
Same part now for all fortwo and roadster models
This is the price of the smart replacement.
We can and do sell loads of a cheaper version that needs the wires cutting and joining to original plug, they work just the same....
Price: £87.98 [$144.28]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Lambda sensor - SPD save your money! **
Lambda sensor.
Same part now for all fortwo and roadster models
This is an alternative, just join to original plug, works just the same....
Price: £42.00 [$68.88]
Quantity:
Engine assembly sealant **
Sealant to assemble engine after rebuild
Price: £14.60 [$23.94]
Quantity:
Head gasket kit for 599 engine **
Head gasket for 599cc engine.
Price: £21.95 [$36.00]
Quantity:
Head gasket kit for 698 engine **
Head gasket for 599cc engine.
Price: £21.85 [$35.83]
Quantity:
Head gasket kit for cdi 798 engine ¦
Head gasket for 599cc engine.
Price: £26.14 [$42.88]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Cylinder head bolts **
Set of 8 cylinder head bolts
Price: £9.90 [$16.24]
Quantity:
Conrod bearing cap bolts **
Set of 6 connecting rod bearing cap bolts
NO CRANK BEARING CAP BOLTS available, not listed spare
Price: £6.00 [$9.84]
Quantity:
Set of 4 small gaskets to rebuild engine **
Set of 4 gaskets to rebuild engine
Price: £4.00 [$6.56]
Waterpump gasket **
Waterpump gasket, fits waterpump on all engines (same for 599, 698, cdi).
You don't need to buy this if you buy new water pump, as it is included
Price: £2.50 [$4.10]
Quantity:
Replacement Water Pump
If your engine develops cooling problems, this should be the answer!
Fits ALL fortwo and roadsters, 599 or 698 or 798.
INCLUDES NEW RUBBER GASKET.
Smart original part
Price: £71.42 [$117.12]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Replacement Water Pump - cheaper **
If your engine develops cooling problems, this should be the answer!
Fits ALL fortwo and roadsters, 599 or 698 or 798.
INCLUDES NEW RUBBER GASKET.
Pattern part - looks and fits the same, much cheaper
If you have an old car, not worth the extra for original part from smart, buy this
Price: £45.00 [$73.80]
Quantity:
Thermostat - fits all 599 and 698 engines **
Stop overheating, or fix that cold heater!
Thermostat direct replacement for all 599cc and 698cc engines,
so fortwo or roadster then.
NOT DIESEL ENGINE
Price: £28.95 [$47.48]
Quantity:
Thermostat - DIESEL engine 798cc **
Thermostat, for 798 diesel cdi engines.
poa
This is special order item
Crankshaft shells kit **
Complete set of Crankshaft shells.
email us for cdi type
Price: £27.90 [$45.76]
Quantity:
Conrod shells kit **
Complete set of Conrod shells (aka "the Big Ends").
email us for cdi type
Price: £37.72 [$61.86]
Quantity:
Crankshaft oil seal clutch end **
Crankshaft oil seal (clutch end)
email us for cdi type
click for Parts Diagram
Jan09 price increased 70%
Price: £15.65 [$25.67]
Quantity:
Crankshaft oil seal timing gear end **
Crankshaft oil seal (timing gear end)
email us for cdi type
click for Parts Diagram
Price: £4.05 [$6.64]
Quantity:
Exhaust valves (set of 3) **
This is for set of 3 exhaust valves.
not for cdi - email us
Price: £37.50 [$61.50]
Quantity:
Valve stem oil seals **
Valve stem oil seals, 6 in a set
0003071v002 6x reqd
Price: £9.00 [$14.76]
Quantity:
Valve stem seal (single) **
Valve stem oil seal - each (engine requires 6)
Price: £1.55 [$2.55]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Valve collets **
Valve collets, fit on top of valve/spring
Full set of 12 (for the 6 valves, 2 needed per valve)
Price: £4.95 [$8.12]
Quantity:
Inlet valves - ** see this diagram for other parts also
This is for set of 3 inlet valves.
click for Parts Diagram for the inlet and exhaust valves
This parts diagram is to help you identify which parts you may require.
If any items your require are not advertised, email me on -
info@Smart-Parts-Direct.com
Price: £24.00 [$39.36]
Quantity:
Piston Rings set for 599 engine **
Rings set (3 in pack) for one piston - 599cc engines (all)
FOR ALL THREE PISTONS - REQUIRES QUANTITY OF 3.
Price: £21.50 [$35.26]
Quantity:
Piston Rings set for 698 engine - 1.2mm **
Rings set (3 in pack) for one piston - 698cc engines
1.2mm thickness.
Confused?
measure yours first.
FOR ALL THREE PISTONS - REQUIRES QUANTITY OF 3
Price: £21.50 [$35.26]
Quantity:
Piston Rings set for 698 engine - 1.5mm **
Rings set (3 in pack) for one piston - 698cc engines
1.5mm thickness.
Confused?
measure yours first.
FOR ALL THREE PISTONS - REQUIRES QUANTITY OF 3
Price: £21.50 [$35.26]
Quantity:
Timing drive set **
Replacement timing chain, with both camshaft and cnak sockets, and adjuster parts
Price: £115.00 [$188.60]
Quantity:
Timing chain (only) **
Replacement timing chain
Price: £75.50 [$123.82]
Quantity:
Timing chain guide rails (both) **
Both timing chain guide rails, both wear and should be replaced together
price is for the two
Price: £12.24 [$20.07]
Quantity:
Spin-on filter adapter
09Jan2009 - Unavailable at present, suppliers too expensive.
Spin-on adapter for oil filter. Takes many different can-type filters.
Some of the Oil filters that will fit.
ALCO. SP 1086
ALCO. SP 1004
Fram. PH 4967
There are many others that will fit depending which part of the world you live in.
If you can't get one of these filters, ask for one with non-return valve.
This is special order item
Clutch unit - fortwos - super SPD price **
Save on servicing costs with SPD.
Genuine smart replacement clutch unit.
Without the smart higher price of £223.10. (Wellsmart ask same price).
our price £180 - and we are selling you the same original smart part.
Fits fortwo, roadster 61ps (different model for roadster 82ps).
Usually available from stock.....or in 24 hours.
HEAVY item, 9.5kg - £10.50 carriage inside mainland UK.
Price: £180.00 [$295.20]
Quantity:
Clutch unit - fortwo CDI **
Clutch unit. This is for fortwo CDI.
Email your chassis number to confirm we get the right part.
Smart price around £300. Always available.
HEAVY item, £10.40 carriage inside mainland UK.
Price: £270.00 [$442.80]
Clutch actuator **
Clutch actuator
Common to all fortwos/roadsters
incl diesel car
£15 cheaper than Smart
Price: £190.86 [$313.01]
Quantity:
Clutch release bearing assy **
Clutch actuator
Common to all fortwos/roadsters
incl diesel car
Price: £55.89 [$91.66]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Wire leads for clutch actuator
replacement leads for the clutch actuator
6 in total
refit to existing harness lead/plug
order quantity required
Price: £2.31 [$3.79]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Oil filter housing
Replacement oil filter housing for those heavy handed garage folk in Sunderland who broke it when changing the oil filter
fits all fortwo 450 and roadster 452
Price: £15.42 [$25.30]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Starter Motor completely reconditioned part **
Starter Motor. Fits all engines.
This is from Germany, is a completely reconditioned original unit, with all new parts, for £122 - looks exactly like a new one.
There is no way to exchange old unit due to shipping costs so we have included the manufacturer's 22 euro surcharge in this price - still saves £43+ , new part from smart £165.68(+Jan price increase yet!).
Separate diesel version - beware - petrol one will break on diesel
Price: £122.00 [$200.08]
Quantity:
Alternator 75AH
Alternator type 75 AH
fits fortwo/roadster
we need your chassis number here, as more than one model
available to order only at present
Price: £192.51 [$315.72]
(Including: Jan 2009 prices at 3.5%)
Alternator Guard - keeps water off **
Guard which fits around the laternator to keep water spray off,
Commonly missing!
Loads in stock, about halfprice
Price: £7.00 [$11.48]
Quantity:
Alternator belt tensioner pulley **
Replacement belt tensioner for the adjustment of the alternator belt (fan belt).
fits all fortwo 450 and roadster 452
Price: £26.75 [$43.87]
Quantity:
Air Co compressor
Air Conditioning compressor.
poa
This is special order item
Engine mountings - petrol cars
There are 3 engine mountings - front,, rear left, rear right.
We can supply all or individually. For more than one, order each individually.
pic is of rear RH mounting.
price is each. This is petrol engine only, cdi approx £40.50 each, email for specific prices.
click for parts diagram
Price: £33.64 [$55.17]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Choose
front
left
right
Fortwo standard exhaust - petrol models- 1998-2000 **
Fortwo normal exhaust.
Will fit any 599cc petrol-engined ForTwo 1998-2000(450).
Described as looking like a Dyson!, it fits and does the job, without having the £330+vat Smart-Mercedes price.
It does have the lambda probe hole as per later cars, as yet I don't have anyone who has fitted it to a post 2000 model.
We will ship this in UK for £8.
Shipping to Far East, USA etc probably around £60 due to weight.
Special Order item, see our terms and conditions
Price: £250.00 [$410.00]
Fortwo standard exhaust - diesel
Fortwo normal exhaust.
Will fit diesel-engined ForTwo 1998-2006(450).
We will ship this in UK for £8.
Shipping to Far East, USA etc probably around £60 due to weight.
Price: £350.00 [$574.00]
Quantity:
Engine sump (not modified)
Replacement engine sump.
In reply to previous daft question - of course it's genuine smart,
who else is going to make this?
Price: £22.77 [$37.34]
(Including: Jan 2009 prices at 3.5%)
Quantity:
Brake Fluid Screw Cap **
Replacement screw cover cap for brake fluid reservoir
fits fortwo, roadster
Price: £4.25 [$6.97]
Quantity:
Windscreen Washer Reservoir Cap **
Replacement cover cap for windscreen washer reservoir
fits fortwo, roadster
Price: £3.16 [$5.18]
Quantity:
Radiator Filler Cap **
Replacement filler cap for the radiator
fits fortwo, roadster
Oil Filler Cap **
Replacement oil filler cap
fits fortwo, roadster
Smart-Parts-Direct
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Smart Fortwo 450
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Servicing
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Engine Gearbox and ancilliaries
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